Stat padding is a method for mice who do not enter the hole if they miss their chance to be first, be it by killing themselves or trolling. You can help the Transformice Wiki by expanding it. Watch the short-animated video to get an overview of the TFM and learn how the system can contribute to increased asset protection and benefit your plant’s furnace.This page is a stub. Integrates, improves, and increases information sharing across maintenance, performance, executives, and any other manufacturing department that needs timely information. Prevents and corrects any safety risks by monitoring operating conditions from anywhere and anytime.Įnables informed preventative maintenance through predictive alerts. Improves asset utilization and Return on assets (ROA) with holistic performance awareness. TFM also alerts sub-stoichiometric combustion, catalyst poisoning seen as hot spots on reformer tubes, hot banding due to asymmetric burner firing, and leaks from ruptured tubes. TFM is a proven personal and process safety system providing continuous surveillance of furnace operation for early detection and prevention of issues including refractory failure and flashback in burners. Early warnings of premature tube rupture indication will give peace of mind and protect your investment. The TFM system provides you the complete solution with its real-time on-line monitoring feature that ensures ideal operating conditions to protect your furnace firebox. This not only requires a strategic but a holistic approach to help a plant protect its assets. In plants with harsh operating environments, maximizing the life expectancy of your asset is a priority. TFM has a holistic solution to protect your assets, ensure safety and enhance efficiency Plant operators will be able to create notifications built on production KPIs, asset output, environmental factors, and almost any other measurable parameters. Realtime surveillance doesn’t need to only focus on what’s going wrong. Realtime alerts not only identify inefficiencies instantly but also help operators record historical data, creating a reliable trend, and knowledge-base for faster prediction of future issues. Operators may consider operating the reformer with excessive margins in order to ensure safe operation and thereby lose the opportunity to boost production capacity without exceeding the mechanical limits of the tubes.Ĭonsider the benefit of an operator receiving real-time surveillance of their tube temperature to act in realtime, optimizing the furnace firing to boost production. Production processes are complex, often consisting of a long chain of separate and individually complex activities. This accurate and reliable communication helps in better decision-making. In addition to safety awareness, realtime alerts improve overall connectivity and communication across the local and global organization. Furnace safety and personnel health safety risk alerts are immediately informed to the plant personnel, at any time, so that the plant manager is aware of safety issues. With real-time surveillance and data insights, operations that fall outside of safety tolerances are detected and can be immediately corrected, before failures. This immediate awareness of furnace issues minimizes the risk of equipment failures. Imagine receiving valuable data about furnace operation and reliability in realtime where maintenance teams can easily create notifications to proactively monitor the burner and tube operation. Therefore, to help safeguard your assets, plants require an improved system that works in realtime. However, routine maintenance is not always cost-effective and is unable to identify future issues that could cause equipment failure. Previously, plant operators relied on proactive repairs and maintenance schedules to manage downtime. How can you predict and prevent your furnace from unexpected and costly downtime? How can you integrate communication between furnace operation and plant optimization? How can you increase your furnace and personal safety? Asset Protection
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